Understanding Galvanized Steel Grades: Types, Properties, and Applications
Introduction
When it comes to sourcing galvanized steel, knowing the types of galvanised steel and their properties is crucial. Whether you are working on construction projects, automotive components, home appliances, or industrial machinery, selecting the right galvanized steel finish and grade ensures durability, corrosion resistance, and optimal performance. In this guide, we break down the main types of galvanised steel, their galvanized material specification, and provide a practical steel grades chart to help you choose the right material.
Types of Galvanized Steel
Galvanized steel can be classified based on its coating process, mechanical properties, and intended applications. The main types include:
1. Hot-Dip Galvanized Steel (HDG)
Hot-dip galvanizing, or hot dipping, involves immersing steel in molten zinc to create a strong, corrosion-resistant galvanized metal finish. Key HDG grades include:
- DX51D+Z – Ideal for general-use applications such as roofing, insulation panels, and appliance casings. Offers even coating and good corrosion resistance.
- DX52D+Z – Provides higher ductility for coated forming steel grades, suitable for automotive bodywork and light machinery.
- S250GD+Z / S350GD+Z – Galvanized structural steel grades offering moderate to high strength for construction frameworks and load-bearing applications.
- G90 sheet metal / G60 galvanized steel – ASTM standards based on coating weight, providing robust protection in indoor and outdoor settings.
HDG steel is valued for its versatility and long-term performance in harsh environments.
2. Electro-Galvanized Steel (EG)
Electro-galvanized steel offers a smooth, paint-friendly galvanized steel finish, ideal for products where surface quality is critical:
- SECC – Common in home appliances and electronics, ensuring excellent surface aesthetics.
- SECD / SECE – Designed for deep drawing and intricate shaping, offering superior ductility compared to standard sheet galvanized steel.
EG steel is preferred when precision and finishing are more important than extreme corrosion resistance.
3. Galvannealed Steel (GA)
Galvannealed steel combines the benefits of galvanizing with better paint adhesion:
- GA340 / GA420 / GA590 / GA780 – High-strength options suitable for automotive panels, structural components, and welded assemblies.
- Provides consistent galvanized steel material properties for manufacturing and forming processes.
4. Zinc-Aluminum-Magnesium Coated Steel (ZAM)
ZAM grades like ZM310 and ZM430 offer enhanced corrosion resistance for long-term outdoor and coastal applications. Their superior galvanized steel properties make them ideal for industrial machinery, solar panel mounts, and offshore structures.
5. Aluminum-Zinc Coated Steel (Aluzinc / GL)
- AZ150 / AZ200 – Excellent durability and reflectivity, especially in high-temperature or corrosive environments.
- Used for roofing, industrial equipment, and solar reflectors.
Galvanized Steel Grades Chart
Here’s a simplified steel grade chart showing common galvanized steel grades, their material properties, and typical uses:
|
Standard |
Grade |
Carbon Content (%) |
Yield Strength (MPa) |
Tensile Strength (MPa) |
Common Uses |
|
EN |
DX51D+Z |
≤0.12 |
≥140 |
≥270 |
Roofing, panels, appliance casings |
|
EN |
DX52D+Z |
≤0.10 |
≥180 |
≥340 |
Automotive bodywork, light machinery |
|
EN |
S250GD+Z |
≤0.20 |
≥250 |
≥330 |
Construction frameworks, structural components |
|
ASTM |
G90 |
≤0.20 |
≥230 |
≥300 |
Outdoor structures, agricultural facilities |
|
JIS |
SECC |
≤0.12 |
≥140 |
≥270 |
Appliances, electronics casings |
|
EN |
GA420 |
≤0.22 |
≥420 |
≥490 |
Automotive panels, welded assemblies |
|
EN |
ZM310 |
≤0.20 |
≥310 |
≥410 |
Coastal and industrial machinery |
|
EN |
AZ200 |
≤0.22 |
≥310 |
≥420 |
Roofing, solar reflectors |
This steel grading chart helps you quickly identify which types of galvanized steel meet your project requirements.
Choosing the Right Galvanized Steel
When selecting galvanized steel, consider these factors:
- Formability – Grades like DX51D+Z, SECE, and GA340 are ideal for coated forming steel grades requiring complex shaping.
- Strength – S350GD+Z, GA590, and HX500LAD offer higher load-bearing capability for structural and automotive applications.
- Corrosion Resistance – ZAM and Aluzinc grades are best for harsh outdoor, marine, or industrial environments.
- Finish Requirements – SECC and Aluzinc provide superior surface quality for visible applications.
For precise specifications, use a galvanized steel compatibility chart or consult a metal grades chart to match your material to environmental conditions and forming requirements.
Applications of Galvanized Steel
Galvanized steel is widely used across industries:
- Construction – Framing, roofing, guardrails, and structural components using S250GD+Z, G90 steel.
- Automotive – Chassis, body panels, and undercarriage parts with DX52D+Z, GA590.
- Home Appliances – Washing machines, refrigerators, ovens using SECC, SECD.
- Agriculture – Silos, greenhouses, and irrigation systems with G235, ZM310.
- Electronics – Casings and battery covers using SECC, SECE.
- Renewable Energy – Solar panel frames and wind turbines using ZM430, AZ200.
This versatility shows how galvanized steel material properties adapt to various applications, balancing strength, corrosion resistance, and formability.
Key Grading Systems: From Carbon Content to Coating Types
Two main systems define galvanized steel performance:
1. C10XX Carbon Steel Series
Used for low-carbon to medium-carbon steels, these grades influence strength and formability:
|
Grade |
Carbon Content (%) |
Strength |
Formability |
Typical Applications |
|
C1006 |
0.03–0.08 |
Low |
Excellent (deep draw) |
Automotive panels, complex stampings, deep-drawn parts |
|
C1008 |
~0.10 |
Low–Medium |
Very Good |
Brackets, electrical enclosures, general forming |
|
C1010 |
0.08–0.13 |
Medium |
Good |
Fasteners, automotive components, moderate-forming applications |
|
C1015 |
0.13–0.18 |
Medium–High |
Fair |
Machinery parts, lightly stressed structural components |
|
C1020 |
0.18–0.23 |
High |
Limited |
Shafts, light gears, bolts, parts needing more strength |
|
C1022 |
0.18–0.23 (tight spec) |
High |
Limited |
Cold-formed fasteners, screws, bolts, rivets |
Tip: For maximum formability, choose C1006 or C1008. For higher strength, C1015, C1020, or C1022 is recommended.
2. Hot-Dip Galvanized Coating Grades
Coating levels determine corrosion protection:
|
Standard |
Grade |
Coating Weight / Thickness |
Key Features |
Typical Applications |
|
ASTM |
G30 |
0.30 oz/ft² |
Light protection |
Indoor structures, general fabrication |
|
ASTM |
G90 |
0.90 oz/ft² |
Standard outdoor corrosion protection |
Billboards, agricultural buildings |
|
ASTM |
G235 |
2.35 oz/ft² |
Heavy-duty corrosion resistance |
Coastal structures, industrial equipment |
Other coating-related designations: DX-series, S-series, HX-series, GA, ZM, AZ — see table below for mechanical and chemical details.
Galvanized Steel Grades Quick Reference Table
|
Type |
Grade |
Material # |
Carbon (%) |
Yield Strength (MPa) |
Tensile Strength (MPa) |
Elongation (%) |
Notes |
|
HDG |
DX51D+Z |
1.0226 |
≤0.12 |
≥140 |
≥270 |
≥22 |
General-use, roofing, appliances |
|
HDG |
S250GD+Z |
1.0242 |
≤0.20 |
≥250 |
≥330 |
≥19 |
Structural frames, moderate load |
|
HDG |
S350GD+Z |
1.0547 |
≤0.20 |
≥350 |
≥420 |
≥18 |
Bridges, load-bearing structures |
|
EG |
SECC |
SECC-01 |
≤0.12 |
≥140 |
≥270 |
≥28 |
Smooth, paint-friendly, appliances |
|
EG |
SECD |
SECD-01 |
≤0.10 |
≥180 |
≥330 |
≥26 |
Deep-drawn appliances, industrial parts |
|
GA |
GA340 |
1.0338 |
≤0.20 |
≥340 |
≥420 |
≥20 |
Automotive panels, weldable |
|
GA |
GA590 |
1.0379 |
≤0.15 |
≥590 |
≥650 |
≥12 |
High-strength automotive structures |
|
ZAM |
ZM310 |
1.0298 |
≤0.20 |
≥310 |
≥410 |
≥25 |
Marine, industrial, long-term exposure |
|
Aluzinc |
AZ150 |
— |
≤0.20 |
— |
— |
— |
Roofing, industrial equipment |
|
Aluzinc |
AZ200 |
— |
≤0.20 |
— |
— |
— |
Extreme heat/corrosion environments |
Use this table to quickly compare mechanical properties, corrosion resistance, and typical applications across different steel types.
Conclusion
Understanding “what does galvanized steel mean” and the differences among types of galvanised steel is essential for selecting the right material. By referencing the steel types chart, coated forming steel grades, and galvanized steel compatibility chart, you can ensure your project meets durability, corrosion resistance, and structural requirements.
At Delong Metal, we offer a wide range of galvanized steel sheets and coils, along with cutting, slitting, and custom processing services. Contact our experts today to find the perfect grade for your project.
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